Vacuum Feeder Machine Series

Welcome to the official blog of Zhangjiagang Sky Machine Co., Ltd., a leading B2B company committed to connecting businesses with the right resources and solutions. In this article, we'll take a journey through our company's origins, our values, and what makes us unique in the B2B industry.

Our Journey

Zhangjiagang Sky Machine Co., Ltd. was founded on a simple premise: to create a B2B platform that understands the needs of businesses and puts them first. Our journey began with a vision to connect businesses in a seamless, efficient way, removing the barriers of traditional procurement and sales processes.

From our earliest beginnings, we've been committed to excellence, innovation, and collaboration. These values have guided our every step, from building our initial product to where we are today - a thriving B2B community of businesses, all working together to achieve their goals.

What Makes Us Unique

At Zhangjiagang Sky Machine Co., Ltd., we believe that our unique approach is what sets us apart from the competition. Here are some of the things that make us stand out:


User-Centric Design: We believe that the user experience is paramount. That's why we've built our platform with a focus on simplicity and intuitiveness, ensuring that our users can find exactly what they need, quickly and easily.
Comprehensive Product Catalog: With an extensive catalog of high-quality products, we offer businesses a one-stop shop for all their procurement needs. Our diverse range of products covers various industries, making us a go-to destination for businesses looking forB2B solutions.
Innovative Technology: We're committed to staying at the forefront of technology, investing in the latest advancements to enhance the user experience and streamline business operations. From AI-powered search to cloud-based storage, we're constantly innovating to stay ahead of the curve.
Collaborative Environment: We believe in the power of collaboration, both internally and externally. We work closely with our business partners to understand their needs and co-create solutions that are tailored to their specific requirements. This collaborative approach helps us build strong relationships and deliver exceptional value to our customers.
Exceptional Customer Support: At Zhangjiagang Sky Machine Co., Ltd., we understand that businesses need support when they need it most. That's why we offer around-the-clock customer support, with dedicated teams ready to assist you with any questions or issues you may have. Our goal is to ensure that you feel confident and satisfied with your experience on our platform.

In conclusion, Zhangjiagang Sky Machine Co., Ltd. is a unique B2B platform that combines excellence, innovation, and collaboration to create an unparalleled user experience for businesses. We're excited to share our journey with you and showcase what makes us stand out in the B2B industry. Join us today and experience the Zhangjiagang Sky Machine Co., Ltd. difference for yourself!

The whole water filling machine integrates the functions of washing, filling and capping. It is an ideal equipment for the production of mineral water, distilled water and pure water. The whole is made of stainless steel, which is corrosion resistant and easy to clean. This equipment can be used flexibly. The barrel loading can be done manually, or it can be equipped with an automatic barrel loading machine. The barrel washing part can also be done manually, or the production line can be equipped with an automatic internal and external brushing machine, or an automatic bucket bagging machine can be customized.

 
This article contains the following:
Precautions for transportation and handling of water filling machine
Light inspection part of water filling machine
Electric control part of water filling machine
 
Precautions for transportation and handling of water filling machineThe water filling machine is a large-scale equipment, and transportation matters need special attention. For transportation, in addition to the packaging method specified by the user, the machine generally adopts simple packaging during the transportation of the mineral water filling machine, and care should be taken when handling to avoid collision. In the process of moving the mineral water filling machine, you should always pay attention to whether the direction of the filling machine is correct, and also always pay attention to the surrounding environment to avoid collision. After transporting and unpacking, you can use a forklift to fork at the bottom of the main box in front of the filling machine, but the length of the fork legs must be long enough to exceed the machine crossbar.
 
After the production location of the equipment is selected, when the mineral water filling machine is parked on the ground, relevant personnel should be supported around it to prevent the equipment from turning over due to uneven parking and causing unnecessary equipment. Damage. After the mineral water filling machine is placed flat, it is necessary to conduct a comprehensive inspection of the filling machine before the timing of power connection.
 
Light inspection part of water filling machineThe light inspection part adopts a power conveyor chain, and the large width and high brightness light inspection box makes the light inspection more convenient. The transmission part of the automatic heat-shrinkable finished product, stainless steel frame, adjustable feet, electric heat shrinkage, cooperate with the power conveyor chain, and the shrinkage effect is uniform and beautiful.
 
Electric control part of water filling machineThe electrical part is composed of programmable controller, AC contactor, frequency converter, time relay, panel operation button, indicator light, etc. The pneumatic control part is composed of air cylinder, pneumatic solenoid valve, air source processor and pneumatic control box.
 
When the filling machine is in use, the product water is injected into the bottle through the pipeline and the water bag to the filling valve, which can ensure the filling accuracy and liquid level adjustment, and ensure the sealing of the filling.

Most of the oily products have the characteristics of stickiness, plus they are edible. So the oil filling machine requirements for packaging it will be higher. In addition, the role of the filling machine is to fully expand its efficiency, but it takes a lot of time to clean this piece. Therefore, the cleaning process and efficiency of the  filling machine are very important. We will briefly introduce the cleaning and maintenance of the oil filling machine.

How to clean the oil filling machine?
How to maintain the automatic edible filling machine?


1、How to clean the oil filling machine?Our products also have CIP internal cleaning system. The CIP process involves multiple stages, including the following main sequences. Initially rinse the equipment with clean hot water to be sure to clean oily items that are visible on the outside. The second step uses 80% caustic soda solution or 80% pressurized steam to circulate hot water at 80°C. Finally, disinfect the machine again with steam at 120°C or a cold water solution of 1.5% peracetic acid disinfectant.
After using the product, you can even remove the drip-proof filling nozzle. Our product is made of high-quality stainless steel, can be filled accurately without clogging, and can be disassembled for cleaning and maintenance.
If there is noise in the oil filling machine, it is likely that there is oil shortage or wear in the gears of the machine, and the oil needs to be replaced or added.
If you do not need to use the oil filling machine every day, just clean it after use. But you must remember to seal it to prevent impurities from mixing in the next time you use it.
If it has not been used for a long time, it is recommended that cleaning must be done.


2、How to maintain the automatic edible filling machine?After the work is completed, remember to turn off the power supply and the oil inlet valve in time.
The flow meter used in this machine is a precision instrument. Therefore, the oil must be accurately filtered before refueling.
The filling equipment should be isolated from other equipment. The lubrication part of the filling machine and the filling material part should be prevented from cross-contamination, and the conveyor belt should be lubricated with special soapy water or lubricating oil.
Before the filling machine works each time, use 0～1℃ water to reduce the temperature of the filling machine tank and the conveying pipeline. When the filling temperature exceeds 4℃, the temperature should be lowered first before the filling operation. The temperature must be kept constant during the work, so as not to cause excessive temperature changes and accidents.


It can be seen that cleaning plays a very important role in the entire process of the oil filling machine. Xiang our company also fully considered this issue, so if you need it, please feel free to contact.

In the daily production work, the cleaning of the blow molding machine also plays a large role. How to clean quickly and efficiently has a certain effect on machine maintenance and later work.

Cleaning the blow molding machine
Cleaning tips
The benefits of cleaning


1、Cleaning the blow molding machineBlow molding machines have different parts, and the cleaning methods for different parts are definitely different. Cleaning the head is a very important step, and several methods are introduced next.
Manual cleaning. In order to avoid scratching the runner, especially the mold area, we have to use manual cleaning, especially for metallurgical damage.
Solvent cleaning. Use acidic or alkaline chemicals, or organic or inorganic solvents for cleaning. The former method is low in cost, but the cost of chemicals is high and the cleaning efficiency is low. The latter has higher cleaning efficiency.
Ultrasonic cleaning. This method has a good cleaning effect. Remove inorganic residues.


2、Cleaning tipsAs can be seen from the above, there are many ways to clean. Then let me tell you a few tips.
Ensure that the temperature controller of the machine is working properly and set to the specified temperature of the cleaning compound. Increasing the temperature of the nozzle or mold by 50ºF can improve the cleaning effect.
Set the die gap large enough to allow material to flow out when the nozzle is filled with cleaning agent. Restricting the mold gap during the purge will increase the back pressure of the nozzle, allowing more aggressive cleaning.
Reduce the extruder speed from the normal operating speed. At each restart, start the extruder at a speed of approximately 20% or less, and then slowly increase while monitoring the pressure indicator in all steps.
Depending on the age and condition of the machine before cleaning, it may be necessary to fill the cleaning compound more than once to reach a clean state. Pre-measure the standard volume and an additional barrel capacity so you have more free space and can repeat.


3、The benefits of cleaningReduce downtime and costs
If we can master effective cleaning methods and use them faster and better, the methods and methods will help reduce maintenance-related downtime even up to 90%, which will reduce our daily costs to a certain extent. Expand production efficiency and realize a virtuous circle.


Minimize waste and wear
Deposits and carbon deposits will increase maintenance and repair costs, while reducing the service life of screws, cylinders, tools and nozzles, or defective products due to material inclusions, discoloration or other contamination. Regular cleaning and maintenance will help reduce the consumption of raw materials and damage to the machine.


Quickly change colors and materials
The conversion of injection molding machines.
Such as small batch production or OEM production, is a big cost factor. The faster and more efficient form, color or material conversion, the production process will be more efficient.


In short, for blow molding machines. Daily cleaning is still very useful. Based on the above women, you can buy our products to get the best experience.

Efficient embryo supply system: The fully automated embryo trimming and loading mechanism not only realizes fast and efficient embryo trimming and loading, saving labor costs, but also further improves the stability of the entire equipment workflow. It is installed on the track of the embryo trimming mechanism. There is a sensor. When the preform is lacking in the embryo channel, the preform will automatically enter the embryo management system from the hopper, and the single-channel preform feeding is adopted, which effectively solves the problem of wear between the preform and the preform.


Servo de-dividing system: De-dividing adopts servo motor equidistant de-dividing. The stroke and speed of the servo motor are simple to adjust, and the parameters can be adjusted on the operating table. The complex process is completed by digitization, which is safe, fast and accurate. Compared with the traditional multi-channel demolition and cylinder decompression, the single-channel demultiplication method controlled by the servo motor is faster and the position is more accurate.


Intelligent heating system: The infrared lamp is used to penetrate the preform for heating, so that the preform can be stretched more evenly and has high transparency; imported reflective mirror aluminum plate is installed inside to make full use of the heat energy of the lamp, shorten the heating time, reduce energy consumption, and increase production capacity. And each lamp tube on each layer can adjust the temperature individually, and adjust up and down, back and forth according to the customer's different tube blanks. The intelligent ventilation system can fully keep the temperature inside the heating box constant.


Servo clamping system: The clamping system is driven by a servo motor and driven by a mechanical link. The mold and the bottom mold are synchronously clamped by a servo motor. The back of the mold base is equipped with a high-pressure booster plate and high-pressure mold clamping, which effectively reduces the visibility of the mold clamping line of the finished bottle and ensures the quality of the bottle. The mold adopts a drawer structure, which is easy to replace the mold, and the operator can complete it within half an hour.


Servo stretching system: The servo motor drives the stretching system, the servo motor drives the gear rack to stretch, and the self-developed photoelectric limit and mechanical limit double guarantee mode prevents the stretching rod from touching the bottom mold, and the cycle time of the first blow and the second blow All can be adjusted individually on the console. According to different preforms and different bottle types of customers, the stretching rod can be adjusted automatically, with high flexibility.


Human-machine operating system: Longxin blow molding machine has a high degree of intelligence and is simple and convenient to operate. It adopts Chinese and English color touch screen, has perfect monitoring and induction settings, and has functions such as fault diagnosis display, automatic calculation report, memory storage, etc., which can control the production status of the equipment at all times.


Cooling/chilled water circulation system: The cooling and heating head device independently developed by Longxin Company ensures the cooling of the heating head after the bottle is released. There is a cooling water channel under the heating box. When the preform is heated, the cooling water channel is used to block the heat of the lamp tube. There is a cold air system under the cooling water channel to cool the bottle mouth and protect the tooth mouth from deformation. Chilled water leads to the mold, which cools the mold quickly and improves the production efficiency of the whole machine.


Standardized parts and high-quality electrical components: Most of the components of Skytech adopt international production standards, and the standard parts are mass-produced in the CNC machining center of Skytech, and put into use after strict inspection by the quality inspection department. Standardized parts ensure the reliability and stability of the performance of the SKY blow molding machine and reduce maintenance costs. The key components of Sikai bottle blowing machine, such as motor, PLC, cylinder, solenoid valve, relay and air blowing valve, are all high-quality products from famous foreign manufacturers.